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"Flexo"
- A branch of letter press, flexo is a relief
process but differs in the composition of the
image carrier, ink and the method of ink application.
The
image carrier may be a molded rubber plate, a
photochemically produced photopolymer plastic
plate or an image etched into a rubber roller.
Low
viscosity inks (both water and solvent) are used
in flexo printing. A simple ink metering system
is used. An "anilox" roll is a knurled roll with
wells carrying a fixed volume of ink to the printing
plate. The number of cells per linear inch determines
ink carrying capacity. A coarse anilox may have
120 cells per square inch while an anilox roll
used for fine halftone reproduction might have
500 cells per inch. Anilox rolls may be chrome
plated, ceramic or plasma arc sprayed ceramic
for long wear.
In
the early 1950's this type of printing was known
as Aniline printing since the "inks" were made
with aniline dyes. It was found that many of these
dyes were carcinogenic. The industry quickly developed
pigment based inks but the name stuck. As a majority
of printing was done on packaging the buying public
did not forget the dye problem and was very hesitant
to purchase packages printed with this process.
The industry quickly changed the name to "flexography"
as the plate was flexible.
Flexo,
today, is primarily used for packaging, labels,
wall covering, wrapping and envelope printing.
Single color book printing is done on a hybrid
flexo press that combines flexo with letterpress
also is known as the Cameron Book press.
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