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It
is an interesting story on how the offset or lithographic
process was invented. Back in 1789 a law student
at the University of Ingolstadt in Bavaria, Germany,
wrote a play entitled "Die Maedchenkenner" and
had it published. After printing costs were subtracted,
he made a sizable profit and was now convinced
his fortune was to be made on the stage. Alois
Senefelder is little known to us today as a playwright,
but is recognized as the inventor of lithography.
The
play, Die Maedchenkenner, Herr Senefelder wrote
was successful. His following plays, however,
were not well received and he lost money on all
of them. He became convinced, however, that it
was not the quality of writing but rather the
high cost of printing that caused his financial
strain. After viewing the printer in action, he
decided the art of printing was a simple task
and resolved to learn the craft so that he could
not only write but print his own works.
At
this time in the area of Bavaria, the most common
method of printing was copperplate engraving.
The images to be printed were carved in reverse
into soft copper plates with a flexible steel
tool. Senefelder purchased the necessary tools
and materials and began to learn the printer's
craft. He soon learned that this new craft he
was undertaking was not as easy to learn as it
looked. He made many errors in engraving the copper
and finally had to invent a correction fluid to
correct his mistakes.
Unfortunately,
even with his correction fluid, Herr Senefelder's
skills and finances were so limited that he could
not afford to continue practicing on real copper
plates. He tried other materials to no avail.
During
his search for another plate material, he happened
upon a material called kellhein stone, which was
a limestone quarried at a local site. This stone
possessed a unique quality that slabs of nearly
any thickness could be easily cut and unlike copper,
could be polished to a perfect surface with little
effort.
Senefelder
practiced writing in reverse on the newly found
stone to develop the skill necessary to be able
to return to copper. In his book Senefelder wrote:
"I
had just succeeded in my little laboratory in
polishing a stone plate, which I intended to cover
with etching ground, in order to continue my exercises
in writing backwards, when my mother entered the
room, and desired me to write her a bill for the
washerwoman, who was waiting for the linen. I
happened not to have even the smallest slip of
paper at hand, as my little stock of paper had
been entirely exhausted by taking proof impressions
from the stones nor was there even a drop of ink
in the inkstand. As the matter would not admit
the delay, and we had nobody in the house to send
for a supply of the deficient materials, I resolved
to write the list with my ink prepared with wax,
soap and lampblack, on the stone which I had just
polished, and from which I could copy it at leisure."
(Alois Senefelder, A Complete Course of Lithography
- 1819 edition)
From
that experience Senefelder got an idea. Making
a border of wax around the stone, he allowed an
acid solution to stand on the entire stone surface
for a short period of time. The limestone was
etched away in any areas on which he had not drawn
an image. The wax writing solution resisted the
acid. After he removed the acid, he found that
the coated, or image, areas were raised about
1/10 inch above the rest of the stone. By carefully
rolling ink over the surface, he could ink only
the image and easily transfer this ink to a sheet
of paper with a little pressure.
This
method was still not what we today consider "Lithography"
as Senefelder was printing in relief. Because
of the low cost of the stone, Senefelder felt
he could easily sell the technology to local printers
for jobs. He began to experiment with his invention
immediately. Senefelder called his invention "lithography,"
based on the Greek words Lithos, meaning stone,
and graphein, meaning to write, hence, stonewriting.
While
this method of printing was a significant advancement
over the older copperplate system, his greatest
contribution was the refinement of what he called
"chemical lithography." After several years of
experimentation, Senefelder observed that a solution
of "gum" (arabic gum and water), when coated over
the stone, would clog the pores in the stone and
would repel ink. As long as the gumwater mixture
remained moist, an ink brayer rolled over the
entire stone surface would deposit pigment only
in the image areas on the stone. By alternately
moistening and inking the stone, he could build
up a layer of pigment sufficient to transfer a
perfect image to a sheet of paper.
It
is this concept of moisture and ink repelling
each other that is the basis for all contemporary
lithographic printing. Today this concept has
been modified such that the ink is made to pickup
as much as 50% of the gum-water (fountain solution)
mixture.
As
time and experimenting progressed, Senefelder
found that the gum-water mixture worked best under
acidic conditions, in the pH range between approximately
3.5 and 5.0. The gum arabic was not as effective
outside this pH range and ink would begin transferring
to the non-image areas. During the printing process,
contaminates would enter into the gum-water mixture
raising or lowering the pH to a point where the
gum was no longer effective in protecting the
non-image areas from ink.
To
combat this, buffering agents were added to the
gum-water mixture to keep the pH stable as contaminates
were introduced to the mixture. As lithographic
plate technology progressed, acids were also added,
such as phosphoric acid, to help clean the offset
plate by very slightly etching the non-image areas
during each revolution of the printing press.
Other additives are added today such as cleaners,
lubricants, wetting agents, etc.
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