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The
conventional or Direct dampening system employs
a fountain roller which picks up the fountain
solution in the fountain pan. A ductor roller
takes the fountain solution from the fountain
roller and passes it to a distributor roller.
From here the fountain solution is transferred
to the offset plate via one or two fountain form
rollers. The ductor and form rollers (rollers
that contact the plate) of the system usually
have a cloth or paper cover which some printers
call a "sock". In years past they were known as
"molleton" covers. Today the rollers are covered
with 3M paper sleeves or a fabric type such as
Veratec Red Runners.
A drawback
of this system is the slow reaction time in making
adjustments due to the "back and forth" action
of the ductor. Also the cloth covers become soiled
with ink and need cleaning, otherwise they can
transfer the ink to the non-image areas of the
plate.
The
Indirect conventional dampening system feeds the
fountain solution directly into one of the ink
form (roller that touches the plate) rollers.
This system is known as "indirect" since the fountain
travels to the plate via an ink form roller and
not directly to the plate as the above system
does. Some indirect systems, such as the one shown
on the right, will have the ability to feed the
fountain solution into the ink system as well
as to the offset plate. A ductor roller still
picks up the fountain solution and transfers it
to the transfer rolls and then to the form rollers.
Most newer presses today, however, do not employ
the ductor roller but use a continuous feed system
(see inset).
A fine
emulsion of ink and water is then developed on
this ink roller. This is one reason printers need
to know about "water Pickup" or what percentage
of water can be taken up by the ink. This system
is also known as an "integrated" dampening system
as it is integrated into the ink system. One of
the benefits of this system, is that is does not
use covers thus it reacts quicker when dampening
changes are made.
You
generally find this type of dampening on newer
and faster press equipment today.
The
continuous dampener is actually a roll type coater.
There area two types of continuous dampeners -
one type feeds fountain solution directly to the
plate and the other feeds it directly into the
ink system. The continuous dampener uses a four
roller system:
- Fountain
Pickup roller
- Slip
roller
- Transfer
roller
- Water
form roller
The
slip roller controls the amount of fountain solution
supplied to the plate. Speed the roller up and
you feed more fountain solution. Slow it down
and you supply less. The use of alcohol on these
type of dampeners was standard for years. Alcohol
(Isopropyl Alcohol) was used as it increased the
fountain solution viscosity and made it "more
wettable" so that transfer was easier from one
roller to the other. The Government, however,
has pushed to eliminate the use of alcohol as
it is contains VOC's (Volatile Organic Compounds).
Alcohol substitutes such as Glycol ethers, Butyl
Cellusolve, etc., are being used today to accomplish
the same task. Roller hardness is also being changed
to help accomplish the same job - easy transfer
of the fountain solution.
Continuous
dampeners can either feed directly to the plate
(above) or directly into the ink system (right).
Advantage can vary but usually is determined by
the press manufacturer.
Recall
that most lithographic plates function on the
principle of water and ink receptive areas. In
order for ink to adhere only to the image areas
on the plate, a layer of moisture must be placed
over the nonimage areas. The dampening system
accomplishes this by moistening the plate consistently
throughout the press run.
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